Maintenance Executive

Çepaş Galvaniz Demir Çelik Mad.

Qualifications

• Bachelor’s degree in Mechatronics, Mechanical or Electrical/Electronics Engineering.
• Minimum 5–7 years of experience in industrial maintenance, preferably in galvanizing and/or heavy manufacturing.
• Strong knowledge of PLC programming, drives, industrial PCs, automation systems and industrial robotics.
• Hands-on experience with galvanizing kettles, cranes and steel processing equipment.
• Proven track record in TPM, predictive maintenance and root cause analysis.
• Excellent leadership, communication and problem-solving skills.
• Fluency in English.

Key Responsibilities

• Maintenance Strategy: Develop and execute periodic, preventive and predictive maintenance programs to maximize equipment reliability and minimize downtime.
• Automation & Electrical Systems: Oversee PLCs, drives and automation platforms, ensuring smooth operation and effective troubleshooting.
• Specialized Equipment: Manage maintenance of galvanizing kettles, factory cranes, Ficep CNC machines, roll forming units, presses and welding robots.
• TPM Implementation: Lead Total Productive Maintenance initiatives, embedding continuous improvement practices across the plant.
• Root Cause Analysis: Apply structured problem-solving tools (Why-Why, FMEA) to eliminate recurring failures.
• Spare Part Management: Establish and maintain an efficient spare parts inventory system to ensure availability while optimizing stock levels.
• Cost Reduction: Identify opportunities to reduce maintenance costs through process optimization, supplier negotiations and resource efficiency.
• Performance Metrics: Define and track weekly, monthly and annual KPIs such as TRS (Technical Reliability Score), MTBF (Mean Time Between Failures), and MTTR (Mean Time to Repair).
• Daily Breakdown Management: Ensure all daily breakdowns are resolved in the shortest possible time, minimizing production disruption.
• Team Leadership: Supervise and mentor maintenance staff, fostering a culture of safety, accountability and technical excellence.
• Compliance & Standards: Ensure all maintenance activities comply with ISO standards, safety regulations and company policies.
• Continuous Improvement: Drive initiatives to improve plant efficiency, reduce downtime and enhance overall performance.